XES Malaysia, one of the country's most recognisable footwear brands, and 3D Gens have begun exploring a partnership to harness 3D printing technology in footwear manufacturing. The collaboration has the potential to fundamentally change how footwear is designed, prototyped, and produced.
3D Printing and the Footwear Industry
The global footwear industry has been one of the most active adopters of additive manufacturing in recent years — and for good reason. 3D printing offers capabilities that are uniquely valuable in this sector:
- Rapid prototyping — new sole designs, uppers, and lasts can be evaluated in physical form within hours rather than weeks
- Customisation — foot geometry varies significantly between individuals; 3D printing enables production of footwear components tailored to individual measurements
- Complex geometry — lattice structures, ergonomic contours, and functional textures that are impossible or prohibitively expensive with traditional tooling become viable with AM
- Small-batch production — testing new designs in limited runs without the tooling costs associated with injection moulding or traditional manufacturing
XES Malaysia's Context
XES Malaysia serves a broad Malaysian consumer market, operating retail outlets and managing design and manufacturing for its own lines. The interest in 3D printing reflects an awareness that technology adoption in manufacturing creates competitive advantages — in speed to market, design differentiation, and responsiveness to customer preferences.
Early-Stage Exploration
The partnership is at an exploratory stage, with discussions focused on identifying where 3D printing can add the most value in XES Malaysia's specific operations. 3D Gens brings expertise in polymer printing technologies that are directly relevant to footwear applications — from flexible elastomers for sole components to rigid materials for moulds and prototyping tooling.


