When it comes to adopting the latest 3D printing technology for Cranio and Maxillofacial implants, 3D Gens is clearly at the forefront of this remarkable innovation. Established in 2016, the company strives to become the pioneer of 3D printing in Malaysia and an accredited manufacturing company for biomedical devices. Its Logic Patient ImplantTM via Additive Manufacturing aims to serve a niche area that customises medical implants and medical devices such as patient-specific anatomy models, custom implants and surgical tools devices for neurosurgery, oral and maxillofacial. As the winner of Malaysia Technology Excellence Awards 2021 in the biotechnology - healthcare technology (3D) category, Logic Patient's conception proves how technology can be a driving force in impacting change in people’s lives.
Engineering Project - Custom Inspection Jig
Custom Inspection Jig is one of the many applications that we produced for our clients for automotive application. Using Fused Deposition Modeling (FDM) 3d printing technology, mass customisation of the inspection jig proved to be economical, reliable and faster compared to traditional manufacturing process. Post processing is required in order to achieve better part strength and surface finish. As to date more than 300 custom parts have been delivered to our client
3D Gens Certifications
3D Gens has been accredited to ISO 9000:2015 Quality Management System and ISO 13485 for manufacturing of medical devices. Our QMS covers All administrative area • The design, development, system test, installation, maintenance and support for any project we take on; Engineering Services, Training and Medical Devices • Customer's relationship and feedback • Continuous work auditing and risk assessment for all our vendors/suppliers
3D Printed Camera Laryngoscope
We provided a custom design laryngoscope for Hospital Sultanah Nur Zahirah. This was to help solve the problems faced by doctors such as pricing, design ergonomics and the need to input WI-FI connected camera to the laryngoscope. The design aesthetics and form was derived from the doctors perspective and requirements. Such customization is what our clients look for in adapting 3D Printing manufacturing method.
3D Printed Siphon
This project was made for USM Nibong Tebal. It is a prototype used for water simulation. Due to the size of the siphon, the design engineers needed to do segmented parts in order to achieve successful print. The 3D design was done in 12 separate parts and then combined together for the final prototype. We used PLA filaments for 3D printing these parts and it was later combined using adhesive and fusing through melted filaments. It was delivered as a working prototype.
Malaysia’s 1st Medical Grade Titanium Ti6Al4V Metal 3D Printer
We have just successfully completed installation of the Renishaw RenAM500E Additive Manufacturing solution at our new premise in Bukit Jelutong. The site preparation works involved M&E works to support the RenAM500E together with it’s ancillary systems as well as safety requirements. With the RenAM500E installed, we will be able to produce metal 3D printed Patient Specific Implants (PSIs) more quickly for complex reconstructive facial surgery to orthopaedic and trauma surgery.
Small Batch Manufacturing for RT Technologies Sdn Bhd
In this project, 3D Gens offering 3D modelling, scanning and 3D printing services to the company. This new start up company provides all the requirement needed before our engineers convert it to CAD models. Few designs were proposed as to give options to the client for the most suitable prototype for their project. The prototype were used for their business presentation to their potential client. The client really happy with the results and fast project completion.
Innovative Custom Implant for Craniofacial Reconstruction
The project is to design cranial flap/implant for neurosurgery and Maxillofacial based on the patient CT scan. The process starts from a CT scan converted to a 3d medical image which then will be use designing the implant. The implant design and simulation were validated through virtual platform and printed anatomical models. Five patients from neuro and five from Maxillofacial were successfully implanted. The new procedure has improved implant’s quality, shortened operation time and give better aesthetic outcomes.
3D Gens & 3D Printing Technology
3D Gens was established with the aim to industrialize 3D printing technology. Focusing on the right applications that can be used in the potential areas such as medical, dentistry, automotive and engineering. We started penetrating Malaysia's medical industry looking into niche areas such as surgical planning and customized medical implants and devices. We also offer numerous 3D Printing materials that are regularly updated to meet prototyping and rapid manufacturing needs.